Fused Cast High Zirconia Block SR-Z95
ZrO2: 93%
SiO2: 5%
Al2O3:1%
Na2O:0.5%
Bulk Density:5.3g/cm3
Cold Crushing Strength: 400MPa
PRODUCT DESCRIPTION
FUSED CAST HIGH ZIRCONIA BLOCK
Descriptions
Our flagship fused cast high zirconia Blocks SR-Z95 represent the absolute pinnacle of high-temperature refractory technology. Specifically engineered to surpass the limits of standard AZS and 88% Zirconia refractories, this ultra-pure material is composed of a tightly interlocked 93% baddeleyite crystal matrix. It is designed with one goal in mind: to provide an impenetrable defense against chemical erosion in the most aggressive melting environments while guaranteeing zero contamination to the glass melt.
Advantages
l Unmatched Corrosion Resistance: The 93% baddeleyite crystal framework delivers the industry's highest resistance to chemical erosion, thriving in environments that rapidly degrade conventional refractories. This drastically extends the service life of critical furnace zones.
l Absolute Zero Contamination: Engineered with a near-zero glassy phase matrix, it completely eliminates the risks of exudation, bubbling, striae, or cord defects, securing maximum yields for high-end glass.
l Extreme High-Temperature Resistivity: Demonstrates exceptional electrical insulation properties at elevated temperatures, making it immune to electrical breakdown in specialized melting environments.
l Superior Structural Homogeneity: Produced via precise electric arc furnace melting and advanced fused casting, the block features a dense, uniformly packed microstructure that entirely prevents structural peeling, cracking, or thermal spalling.
Applications
Ultra-High Purity & Specialty Glass Melting
TFT-LCD / OLED display glass substrates where microscopic defect control is critical.
High-borosilicate glass and glass-ceramics that experience extreme chemical volatility.
Optical glass and premium crystal requiring absolute clarity and flawless color purity.
Critical, High-Velocity Furnace Zones
The Throat & Flow Channels: Endures continuous, high-velocity molten glass currents without erosive degradation.
Hotspot Sidewalls & Fluid Lines: Withstands the maximum thermal concentration and chemical fluxing at the glass-air interface.
Doghouse Corners & Feeders: Resists the intense mechanical abrasion and chemical attacks from raw batch materials.
Specialized Electro-Melting Electrode Blocks
Due to its ultra-high electrical resistivity at temperatures exceeding 1600°C, it serves as the definitive electrode block material for advanced electric furnaces, maintaining zero conductivity even under strong electric fields
TECHNIQUE DATA
Physical and Chemical Index
| Item | SR-Z95-WS | ||
| Chemical Composition % | ZrO2 | ≥ | 93 |
| SiO2 | ≤ | 5 | |
| Al2O3 | ≤ | 1.00 | |
| Na2O | ≤ | 0.5 | |
| Others | ≤ | 1.5 | |
| Mineral Composition % | Baddeleyite | Typical | 93 |
| Vitreous Phase | 7 | ||
| Physical Properties | Cold Crushing Strength (MPa) | ≥ | 400 |
| Bulk Density (g/cm³) | Typical | 5.30 | |
| Thermal Expansion (%) | 1000℃ | 0.70 | |
| 1500℃ | 0.30 | ||
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