Ceramic fiber Vacuum Formed Shapes
Classification temperature ( °C): 1000, 1260, 1400, 1600
Density(Kg/m3): 250-400, 400-550
PRODUCT DESCRIPTION
Introduction
Ceramic fiber vacuum formed shapes are specially designed ceramic fiber insulation products manufactured from high-quality ceramic fiber bulk through vacuum forming technology. According to different application requirements, the products can be formed into various shapes and dimensions using customized molds to meet specific insulation requirements.
Ceramic fiber vacuum formed shapes feature low density, low thermal conductivity, low shrinkage, lightweight design, and excellent insulation performance. The products maintain stable performance within their applicable temperature range and provide good resistance to thermal shock and certain molten metal environments.
With low density, low thermal conductivity, low shrinkage, excellent high-temperature stability, good thermal stability, and reliable structural integrity, ceramic fiber vacuum formed shapes provide effective insulation and protection for various high-temperature industrial applications.
Sunrise provides customized ceramic fiber vacuum formed shapes with different dimensions and structures according to customer drawings, samples, and specific application requirements.
Features
Low density, low thermal conductivity, and low shrinkage.
Excellent high-temperature stability and thermal performance.
Good mechanical strength and resistance to air flow erosion.
Suitable for direct exposure to high-temperature environments with no added organic binders or odor emissions during normal operation.
Available in various complex shapes with high dimensional accuracy.
Applications
Industrial Furnace:
Furnace observation ports, furnace burners, furnace doors.
Aluminum and Non-ferrous Metal Industry:
Aluminum industry plugs and launders, non-ferrous metal melting furnace padding, casting risers.
High Temperature Equipment:
High-temperature laboratory furnace linings, thermal insulation for domestic and industrial heating equipment, roller furnace insulation components.
TECHNIQUE DATA
Item | 1000 Shape | 1260 Shape | 1400 Shape | 1600 Shape |
Classification temperature ( °C) | 1000 | 1260 | 1400 | 1600 |
Density(Kg/m3) | 250-400 | 250-400 | 250-400 | 400-550 |
Linear shrinkage(%) | (900℃ x 24hrs)≦ 1.2 | (1000℃ x 24 hrs) ≦ 3 | (1300℃ x 24 hrs) ≦ 3 | (1450 x 24 hrs)≦2 |
Modulus of rupture(Mpa) | ≧0.6 | ≧0.6 | ≧0.6 | ≧0.2 |
Thermal conductivity Kcal/mh °C (W/mK) ,ASTM C201 | ||||
Density 300kg/m3 | ||||
400°C | 0.08 | 0.1 | - | - |
600 °C | 0.12 | 0.12 | 0.12 | - |
800°C | 0.16 | 0.16 | 0.16 | 0.20 |
Chemical composition (%) | ||||
Al2O3 | ≧40 | ≧42 | ≧36 | ≧70 |
Al2O3+SiO2 | ≧96 | ≧98 | ≧84 | ≧99 |
ZrO2 | - | - | ≧12 | - |
Other | ≦2 | ≦2 | ≦2 | ≦1 |
Specifications | Non-standardized products,supporting the processing of drawings and samples | |||
Package | Carton or Wooden | |||
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